V-CUT PCB Separator (Blade Moving)
Our V-CUT PCB separator features advanced blade moving technology, specifically designed for precision depaneling of V-groove PCB boards. As a professional PCB depaneling machine, it effectively minimizes mechanical stress during the cutting process, preventing common issues like solder joint cracks and component fracture. With adjustable separating speeds and high-precision circular blade controls, this equipment ensures clean, burr-free edges, significantly enhancing production throughput and assembly reliability for electronics manufacturers.
Features:
- 1. Adjustable separating speed: 500mm/s or 300mm/s
- 2. Minimum Cutting length:0-600mm(YS-805B),
- 3. Upper circular blade can be adjustable 0-2mm.
- 4. Operation platform is adjustable 0-50mm.
- 5. Cutting thickness: 0.2-3.2mm, V-cut thickness: 0.2-2.0mm
- 6. The machine cut PCB boards without damaging electronic components. And it can improve efficiency.
- 7. With blade moving, it can reduce pressure on board to avoid solder joint crack and parts fracture.
- 8. Upper circular blade cuts against lower linear blade to
Why Choose Blade Moving Technology?
In precision PCB depaneling, the mechanism of the blade is critical to the integrity of your boards. Choosing a V-CUT PCB separator with Blade Moving technology offers significant advantages over traditional stationary or rolling blade systems, particularly for high-density and sensitive electronic assemblies:
- Stress-Free Separation (Crucial for PCBA Integrity): Unlike traditional methods that can induce localized mechanical stress, our Blade Moving technology employs a controlled movement pattern that minimizes board bending. This is vital for preventing micro-cracks in ceramic capacitors (MLCCs), solder joint fractures, and damage to other fragile components located near the V-groove.
- Consistent V-Groove Depth Control: With Blade Moving technology, the synchronization between the blade path and the PCB panel is highly precise. This allows for tighter control over the scoring/cutting depth, ensuring that every board is separated with uniform force and consistent edge quality.
- Burr-Free & Clean Edge Finish: The dynamic motion of the blade ensures a shearing action that results in exceptionally clean, burr-free edges. This eliminates the need for post-separation processing or manual grinding, saving both time and labor costs in your production line.
- Extended Tooling Life: By optimizing the contact angle and distribution of force during the cutting process, Blade Moving technology reduces unnecessary wear and tear on the circular blades. This results in longer service intervals, lower maintenance costs, and more predictable blade replacement cycles.
- High-Speed Throughput: Because the Blade Moving mechanism is designed for efficiency, it allows for faster feed rates while maintaining accuracy. This translates to higher throughput per hour, helping you meet aggressive production targets without compromising on quality or board safety.
- Versatility for Different PCB Materials: Whether you are working with FR4, MCPCB (Aluminum boards), or other multi-layered materials, the Blade Moving system provides the flexibility to adjust parameters to suit the specific structural requirements of your board, ensuring reliable separation across a wide range of PCB types.
Technical Specifications & Workflow
| Model | KLD-805A | KLD-805B | KLD-805C | KLD-805D |
| Max cutting length (mm) | 400 | 600 | 900 | 1200 |
| Cutting thickness range | 0.5mm-3.2mm | |||
| Cutting speed | 300mm/s and 500mm/s can be switched | |||
| Driving way | Stepper motor+Silver mounting rail | |||
| Safety configurature | The upper round knife has a protective knife, which will not hurt hands (can add safety light curtain). | |||
| Power supply | AC220V/110V, 50/60Hz,250W | |||
| Weight(KG) | 60 | 70 | 80 | 90 |
| Dimension(mm) (L*W*H) | 700*550*460 | 900*550*460 | 1200*550*460 | 1500*550*460 |
Frequently Asked Questions (FAQ)
How does the “blade moving” technology improve PCB quality?
Unlike fixed blade designs, the blade moving mechanism reduces horizontal pressure on the board, significantly lowering the risk of solder joint cracks and component fractures.
Is the cutting speed adjustable?
Yes, the machine offers dual speed settings (500mm/s or 300mm/s), allowing you to balance production throughput with specific material requirements
Can this machine handle different PCB thicknesses?
Absolutely. It supports cutting thicknesses from 0.2mm to 3.2mm and V-cut depths from 0.2mm to 2.0mm, making it highly versatile for various projects.
