Wire Stripping and Terminal Crimping Machine
The wire stripping and terminal crimping machine from Kelanda is designed to automate the complete wire preparation workflow—cutting, stripping, and terminal crimping—in a single pass. Engineered for industrial harness manufacturing, this system ensures consistent crimp quality and high production throughput. Whether you are processing small-gauge wires or heavy-duty connectors, our wire processing equipment offers the precision and repeatability needed to minimize rework and improve assembly efficiency.
Key Technical Advantages
- Built-in square mold, For the terminal within 4.0 square pressing, no need to replace the mold.
- When there is no terminal in the material guide groove of the vibration plate, the machine will issue an error alarm (can be closed), when the right door is not closed, the machine will issue an error alarm (can be closed).
- When the wires enter in from the bell mouth, trigger the induction device, the machine will automatically complete peeling and pressing terminals etc. a series of operations. It can prevent wrong operation with the high safety factor.
Technical Specifications & Workflow
| Items | Parameters |
| Pressing shape | Square |
| Production capacity | 2.5 seconds for one wire |
| Detecting items | With or without terminals detecting, right side security, start detecting |
| Control way | Man-machine interface, electronic control, pneumatic control |
| Operating way | Automatic trigger, manual operation |
| Applicable wire | BVR wire with 0.5/0.75/1.0/1.5/2.5/4.0 square |
| Applicable terminal | Insulator length within 7.5mm and conductor length within 10mm |
| Working temparature | 10-25℃ (the machine’s round temparature) |
| Working humidity | 30-80%( no condensation) |
| Dimension | 350mm*450mm*400mm |
| Power supply | AC220V/110V, 50/60HZ |
| Air source | 0.6~0.8MPA |
| Weight | 40KG |
| Parameter | Technical Details |
| Wire Range | Supports AWG#30 to AWG#16 |
| Stripping Length | High-precision length control |
| Crimping Quality | Stable force, consistent crimp height |
| Cycle Time | High throughput for batch production |
| Compatibility | Quick-change die sets & tooling |
Frequently Asked Questions (FAQ)
What is the range of wire gauges this machine can process?
The system is versatile, supporting wire gauges from AWG#30 to AWG#16. Custom tooling is available for specific cable requirements.
How does the machine ensure consistent crimp quality?
It uses precision crimping heads and programmable force control to maintain uniform crimp height and pull-out strength for every terminal.
Is it easy to change tooling for different terminals?
Yes, the modular design allows for quick changes of terminal die sets, minimizing downtime during production batch swaps
Can this machine be integrated into an automated production line?
Yes, our equipment is designed for seamless integration with existing SMT or assembly lines, including options for PLC connectivity.
